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Manufacturing Development Service

Manufacturing · shop-floor-ready since 2012

Software that keeps the do their line running.

We design, build and ship manufacturing software — MES, shop-floor apps, IoT/OEE, predictive maintenance and ERP integration — wired to your machines and your ERP. Senior teams, sprint-based delivery, measurable outcomes.

4.9/5 · 180+ teams shipping with our engineers · NDA on request

Downtime cut
0%
reactive → predicted
OEE this shift
0 %
↑ 12% vs qtr
floor-console · /line-3/shift-a
OT · Live
Throughput 1,240 / hr
Cycle time
0s
15%vs Q1
First-pass yield
0%
Work orders · 3 of 24 View all →
P1
Press #1
WO-8021
Running 1,240/hr
C4
CNC #4
WO-8022
Changeover 12m
P3
Paint #3
WO-8023
Queued
AI
Predicted bearing wear on Press #2 — Line 3
Confidence 81% · suggested action: schedule maintenance before Thu shift
Industry challenges

The realities of building,
manufacturing, software today.

On the floor, a stopped line costs money by the minute — and the data that could prevent it is trapped in machines that don’t talk to each other. Most builds bolt connectivity and visibility on late instead of designing for the floor.

01

Machines that don't talk

Legacy PLCs, SCADA and line systems each speak their own protocol, and none of them share a picture of the floor.

Industry impact

No single view of the line

02

Unplanned downtime

Maintenance is reactive — a line stops with no warning, and the fix starts only after it’s already down.

Industry impact

Every minute down is money lost

03

Paper on the shop floor

Clipboards, whiteboards and spreadsheets record what’s happening, so decisions run on yesterday’s data.

Industry impact

Blind between shift reports

04

Quality caught too late

Defects surface downstream instead of at the station, and weak lot traceability turns a problem into a recall.

Industry impact

Scrap, rework and recall risk

05

Legacy ERP & MES silos

Old ERP, disconnected MES and bespoke line software resist every attempt to modernize or integrate.

Industry impact

Modernization stalls, integration drags

Five manufacturing proven in production.

Each solution is a fixed-scope build with a clear timeline, a named manufacturing-domain lead, and outcome targets we sign off on before kickoff.

RNVIP — Nationwide Travel-Nurse Marketplace

A nationwide platform connecting travel nurses with vetted staffing agencies and hospitals — one profile, direct access to thousands of live jobs, and the nurse chooses which agencies contact them. We built the real-time job feed, the monthly agency-ranking engine, the reviews system and the one-click apply flow.

Projects Tags

Travel-nurse marketplace

Agency matching

Live job feed
Reviews & rankings
Apply once

Technology Tags

WordPress

Live job API feed
50-state search
Housing module

OCP — Obesity Care Provider Locator

A nationwide healthcare directory built for the Obesity Action Coalition — connecting people with vetted, ABOM-certified obesity care providers near them. We built the zip-code + radius provider search, the interactive Google Maps locator with live pins, the multi-step “Get Listed” application form for providers, and the ratings & filtering system patients use to compare doctors by specialty, insurance, and certification.

Projects Tags

Provider directory

Interactive map search

Provider onboarding form

Ratings & reviews

Specialty filtering

Technology Tags

WordPress

Google Maps API

Zip radius search

Multi-step forms

Provider database

Compliance & security

ISO 9001

2015 · Certified

ISO 27001

2022 · Certified

IEC 62443

industrial security

SOC 2

Build-to

NIST CSF

Aligned

GDPR

Compliant

MANUFACTURING TECH STACK

The stack that meets shop-floor and quality bars.

We pair modern web + AI tooling with the protocols, standards and integration partners the floor actually runs on — from the PLC to the ERP, nothing off-the-shelf where uptime and quality matter.

CONNECTIVITY & OT
OPC UA
MQTT
Modbus
PLC / SCADA
Edge gateways
ISA-95
IIOT & DATA
Azure IoT
AWS IoT
InfluxDB
Kafka
Time-series DB
Databricks
AI & DATA
Med-PaLM 2
GPT-4o (HIPAA)
Claude (BAA)
Vertex Medical
MedSAM
Hugging Face
MONAI
BioBERT
Cloud & infra
AWS HealthLake
Azure Health Data
GCP Healthcare API
Kubernetes
Terraform
Vault
CloudHSM
Telemedicine
Twilio Video
Daily.co
Vonage Video
Agora
Plivo
Deepgram (HIPAA)
Frontend & mobile
React · Next.js
React Native
Expo
TypeScript
Tailwind
Radix UI
Storybook

Outcomes

Measured against the
numbers that matter.

Every healthcare engagement is signed off against 3–4 outcome metrics agreed on Day 0. Here is the rolled-up average across the last 24 months.

47%

Avg call deflection

L1 calls handled by intake bots

4.8/5

Patient CSAT

across 38 deployed apps

$2.4M

Avg revenue impact

per client in year 1

95%

extension rate

After the first contract, 95% of teams stay, because we keep shipping.

Delivery process

From discovery to
pilot in 12 weeks.

A floor-grade, sprint-paced process. Connectivity, security and uptime are baked in from Day 0 — not bolted on before go-live.

01

Discovery & floor scoping


Two-week discovery: the lines, the machines and protocols, the systems you touch, and the uptime and quality metrics we’ll hold the build to.

02

Architecture & OT/IT design

Connectivity, edge, data model and ERP/MES integration designed up front — with OT and IT properly segmented, not bridged by accident.

03

Build & validate on the line


Sprint delivery with weekly demos, tested against real machine data on a pilot line before it touches the whole floor.

04

Rollout & operator handover

A monitored rollout, plus runbooks, training and documentation the floor team and maintenance crew can actually operate.

FAQ

The manufacturing questions we get most.

Still curious? Book a 30-min call with our manufacturing delivery lead — floor-fluent, integration-ready, no sales rep in sight

Can you connect our machines and legacy PLCs to modern software?

Yes — through OPC UA, MQTT, Modbus and edge gateways, we get data off the PLCs, SCADA and line systems you already run, without ripping out the floor. We bridge OT to IT deliberately and securely, keeping the two properly segmented.

Yes — SAP, Dynamics 365, NetSuite and MES/WMS systems, so the floor, the warehouse and the back office share one set of numbers instead of reconciling three.

Yes. We stream machine and sensor data, build predictive-maintenance models on it, and surface a warning before the failure — so maintenance is scheduled, not scrambled. We’ll also tell you honestly when simpler monitoring gets you most of the value.

Yes — shop-floor apps for tablets and rugged devices that replace clipboards and whiteboards with real-time capture, so supervisors see the line as it is now, not at the last shift report.

We design to IEC 62443 and NIST, keep OT and IT segmented, and we’re ISO 27001 certified ourselves. Where a line must stay air-gapped, we architect for it rather than around it.

A focused pilot on one line typically reaches production in about 12 weeks; a plant-wide rollout depends on the number of lines and the integration surface. We scope it fixed before we start.

Build manufacturing software worth shipping.

Send your brief — a manufacturing delivery lead replies within 24 hours with a scoped plan, an OT/IT integration map and a fixed timeline.

What you’ll get